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抗震閥門:在震動中堅守 “防線” 的設計智慧

來源:http://yantaidengju.com/ 日期:2025-06-24 發布人:創始人

  在能源輸送、給排水等系統中,閥門如同管網的 “守門人”,而抗震閥門更是肩負著特殊使命 —— 在地震等劇烈震動環境下,依然能保持功能穩定,防止介質泄漏引發次生災害。這類閥門的設計融合了結構力學、材料科學與流體控制技術,每一處細節都暗藏抵御震動的 “硬核” 智慧。

  In energy transmission, water supply and drainage systems, valves are like the "gatekeepers" of the pipeline network, and seismic resistant valves shoulder a special mission - to maintain functional stability and prevent secondary disasters caused by medium leakage even in severe vibration environments such as earthquakes. The design of this type of valve integrates structural mechanics, materials science, and fluid control technology, and every detail hides the "hardcore" wisdom to resist vibration.

  強化結構:打造穩固的 “鋼筋鐵骨”

  Strengthening Structure: Creating a Stable 'Steel Muscle and Iron Bone'

  抗震閥門的核心優勢在于結構的強化設計。閥體通常采用一體式鑄造工藝,減少焊接接縫,避免因震動導致焊縫開裂。相較于普通閥門,抗震閥門的壁厚顯著增加,尤其是在應力集中區域(如閥蓋與閥體的連接處、法蘭接口),通過加厚處理提升整體強度。同時,閥桿設計更為粗壯,表面經過硬化處理,增強抗彎曲與抗扭轉能力,確保在劇烈晃動中仍能精準傳遞操作力,控制閥門啟閉。此外,部分抗震閥門還會增設加強筋或支撐結構,像在閥體外部設置環形肋板,如同給閥門穿上 “防護鎧甲”,分散震動帶來的沖擊力。

  The core advantage of seismic resistant valves lies in their reinforced structural design. The valve body is usually cast in one piece to reduce welding seams and avoid weld cracking caused by vibration. Compared to ordinary valves, the wall thickness of seismic resistant valves has significantly increased, especially in stress concentration areas (such as the connection between the valve cover and valve body, flange interface), and the overall strength has been improved through thickening treatment. At the same time, the valve stem design is more robust, with a hardened surface to enhance its resistance to bending and twisting, ensuring precise transmission of operating force and control of valve opening and closing even in severe shaking. In addition, some seismic resistant valves will also be equipped with reinforcing ribs or support structures, such as setting annular rib plates on the outside of the valve body, like putting "protective armor" on the valve to disperse the impact force caused by vibration.

  柔性連接:化解震動的 “緩沖機制”

  Flexible Connection: A 'Buffer Mechanism' for Resolving Vibration

  為減少震動對閥門的直接沖擊,抗震閥門采用了多種柔性連接設計。在閥門與管道的連接處,通常配備金屬波紋補償器或橡膠軟接頭。金屬波紋補償器可通過自身的彈性變形,吸收管道因震動產生的位移與扭曲,防止管道拉力傳遞到閥門上;橡膠軟接頭則憑借良好的柔韌性,隔離震動能量,同時具備一定的降噪效果。在閥門內部,閥瓣與閥座之間的密封結構也進行了優化,采用彈性密封材料(如丁腈橡膠、氟橡膠),并設計成浮動式結構,即使閥門發生輕微位移,密封面依然能緊密貼合,維持良好的密封性能,避免介質泄漏。

  To reduce the direct impact of vibration on the valve, seismic resistant valves adopt various flexible connection designs. At the connection between valves and pipelines, metal bellows compensators or rubber flexible joints are usually equipped. The metal corrugated compensator can absorb the displacement and distortion caused by vibration in the pipeline through its own elastic deformation, preventing the transmission of pipeline tension to the valve; Rubber soft joints rely on their good flexibility to isolate vibration energy and also have a certain noise reduction effect. Inside the valve, the sealing structure between the valve disc and the valve seat has also been optimized, using elastic sealing materials (such as nitrile rubber, fluororubber) and designed as a floating structure. Even if the valve undergoes slight displacement, the sealing surface can still tightly fit, maintaining good sealing performance and avoiding medium leakage.

截止閥02

  特殊材料:抵御沖擊的 “性能擔當”

  Special Material: "Performance Responsibility" for Resistance to Impact

  材料選擇是抗震閥門的關鍵。閥體多采用球墨鑄鐵、鑄鋼等高韌性材料,球墨鑄鐵內部的球狀石墨結構使其具備良好的抗沖擊性能,鑄鋼則憑借高強度與可塑性,在震動環境下不易斷裂。閥桿常用不銹鋼或合金鋼制造,表面鍍硬鉻處理,不僅提高耐磨性,還增強了抗腐蝕能力,防止因銹蝕降低機械性能。密封材料除了考慮密封效果,還需兼顧耐老化與耐溫性能,確保在震動、高溫、低溫等復雜工況下,始終保持彈性與密封性。例如,在高溫蒸汽管道中使用的抗震閥門,會選用耐高溫的聚四氟乙烯密封材料,保證長期穩定運行。

  Material selection is the key to seismic resistant valves. Valve bodies are often made of high toughness materials such as ductile iron and cast steel. The spherical graphite structure inside ductile iron gives it good impact resistance, while cast steel, with its high strength and plasticity, is not easily broken in vibration environments. The valve stem is commonly made of stainless steel or alloy steel, with a surface treated with hard chrome plating, which not only improves wear resistance but also enhances corrosion resistance, preventing mechanical performance from being reduced due to corrosion. In addition to considering the sealing effect, sealing materials also need to take into account aging resistance and temperature resistance, ensuring that they always maintain elasticity and sealing performance under complex working conditions such as vibration, high temperature, and low temperature. For example, seismic resistant valves used in high-temperature steam pipelines will use high-temperature resistant polytetrafluoroethylene sealing materials to ensure long-term stable operation.

  智能監測:實時預警的 “安全衛士”

  Intelligent monitoring: a "security guard" for real-time warning

  現代抗震閥門還融入了智能監測設計。在閥門關鍵部位(如閥桿、密封面)安裝傳感器,實時監測閥門的應力、位移、密封狀態等參數。一旦檢測到異常震動或結構變化,傳感器將數據傳輸至控制系統,觸發預警機制,提醒維護人員及時檢查處理。部分抗震閥門還配備遠程控制功能,在地震發生時,可通過控制系統緊急關閉閥門,切斷介質輸送,防止因管道破裂導致泄漏引發火災、爆炸等次生災害,為管網安全加上 “雙保險”。

  Modern seismic resistant valves also incorporate intelligent monitoring design. Install sensors in key parts of the valve, such as the valve stem and sealing surface, to monitor real-time parameters such as stress, displacement, and sealing status of the valve. Once abnormal vibrations or structural changes are detected, sensors transmit data to the control system, triggering warning mechanisms and reminding maintenance personnel to check and handle them in a timely manner. Some seismic resistant valves are also equipped with remote control functions. In the event of an earthquake, the control system can urgently close the valve, cut off the medium delivery, and prevent secondary disasters such as fire and explosion caused by pipeline rupture, adding "double insurance" to the safety of the pipeline network.

  嚴苛測試:驗證實力的 “終極考驗”

  Rigorous testing: the ultimate test to verify strength

  抗震閥門的設計是否可靠,需經過嚴苛的測試驗證。除了常規的壓力測試、密封測試,還需模擬地震工況進行震動測試。將閥門安裝在振動臺上,按照不同地震烈度等級施加水平與垂直方向的震動載荷,持續觀察閥門的結構完整性、密封性能與操作靈活性。只有通過高強度震動測試,且在測試后無結構損壞、無介質泄漏、仍能正常啟閉的閥門,才算達到抗震標準。此外,抗震閥門還需經歷鹽霧測試、高低溫循環測試等,確保在各種復雜環境下,都能堅守 “防線”。

  The reliability of the design of seismic resistant valves requires rigorous testing and verification. In addition to conventional pressure testing and sealing testing, it is also necessary to simulate earthquake conditions for vibration testing. Install the valve on a vibration table, apply horizontal and vertical vibration loads according to different seismic intensity levels, and continuously observe the structural integrity, sealing performance, and operational flexibility of the valve. Only valves that have passed high-intensity vibration testing, have no structural damage, no medium leakage, and can still be opened and closed normally after testing, can be considered to meet seismic standards. In addition, seismic resistant valves also need to undergo salt spray testing, high and low temperature cycling testing, etc., to ensure that they can maintain their "defense line" in various complex environments.

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